Displaying items by tag: Solid Recovered Fuel

Lithuania: Recycling company Ekobāze is set to construct a plastic byproducts and solid recovered fuel (SRF) processing complex in the Akmenė Free Economic Zone. The project is valued at about €12m and received €10m in EU financing, according to BNS News. It will create 60 new jobs. The complex will supply SRF to Akmenės Cementas, the sole cement producer in Lithuania, utilising post-consumer plastic unsuitable for recycling in its production processes. Ekobāze will process other plastic into pellets. Construction will begin at the end of 2025, with production starting in early 2027.

Spain: Votorantim Cimentos will construct a solid recovered fuel (SRF) production plant at its subsidiary Cementos Cosmos’ plant in Oural, aiming to produce up to 0.15Mt/yr of alternative fuel. The facility, spanning 5800m², will utilise non-recyclable industrial byproducts and various discarded materials from the local community such as plastic, paper and wood, to partially fuel the combustion in its cement kilns. The plant, currently in the public exhibition phase, will start production at 60% capacity, producing 85,000t/yr of alternative fuel. Plans include ramping up to full capacity to produce roughly 0.15Mt/yr. The new plant will create 15 jobs.

Votorantim Cimentos has not detailed the investment in the new facility, although the budget presented to the local council amounts to €12m.

UK: N+P has expanded its footprint in Northeast England through the acquisition of Niramax Group. Niramax Group operates a 300,000t/yr solid recovered fuel (SRF) plant in Hartlepool, County Durham. The newly acquired subsidiary will henceforth operate as N+P Hartlepool MRF. N+P already operates a Subcoal SRF plant in nearby Stockton-on-Tees. It aims to increase its total number of plants to 15 from five across the UK and the Netherlands by 2028.

Chief executive officer Karel Jennissen said “We are delighted to have completed this acquisition and look forward to welcoming the workforce to the N+P family. This site is part of a pipeline of acquisitions being undertaken that began with Crayford MRF last year, the largest recycling plant in the UK, and this is a key part of our growth strategy alongside building new greenfield operations. In addition to its existing activities, Hartlepool will become a hub for N+P’s research and development, which will aim to deliver further innovations to the waste market in order to improve the environmental outcomes of waste treatment and further improve recycling rates.”

Lithuania: Arturas Zaremba, the head of Akmenes Cementas, has warned that government proposals to increase the import tax on coal in 2024 and the abolition of subsidies for the fuel will affect the company. The country’s parliament is also proposing scaling the import tax based on a CO2 scale, according to the Baltic Business Daily newspaper. Zaremba said that the cement producer uses 130,000t/yr of coal. However, it is currently investing Euro22m on an upgrade to its Akmenes integrated plant to allow it to switch to using a higher proportion of solid-recovered fuel. It currently has a 10% alternative fuels substitution rate using dried sewage sludge and tyres.

Zaremba said "There will be some impact because we will still have some of that coal left, but not as much as we would have had without the investment. I have not followed how much they plan to increase the excise duty, but we need to look into how much that would be in the financial terms. Any increase has an impact."

France: Authorities have granted construction and environmental clearances to N + P Group to set up its planned Isbergues Subcoal solid recovered fuel (SRF) plant in Hauts-de-France. When commissioned in 2024, the 150,000t/yr-capacity plant will be France's first to commercially produce the coal alternative for cement and other industries. The company says that its products will be able to eliminate 100,000t/yr of industrial CO₂ emissions nationally. N + P Group will use locally sourced waste at the unit.

Chief development officer Lars Jennissen said “Obtaining the environmental and construction permit is a major achievement for us, and we thank our colleagues and partners for their hard work in realising this important milestone. The new location will contribute to the circular economy in Hauts-de-France by converting regional non-recyclable wastes into new resources for regional customers, and it offers a massive potential CO₂ savings for the French market.”

UK: Refuse-derived fuel (RDF) and solid recovered fuel (SRF) exports from the UK were 1.6Mt in the financial year which ended on 31 March 2022, down by 2.3% year-on-year from 2021 financial year levels. Waste management consultant Footprint Services reported that March 2022 RDF and SRF exports were 136,000t, down by 23% year-on-year from 176,000t in March 2021. Geminor exported 29,200t of RDF and SRF during the month, constituting a 22% market share. Its full-year exports in the 2022 financial year were 280,000t.

Geminor UK country manager James Maiden forecast that the decline in UK RDF and SRF exports is beginning to level off at a volume between 1Mt/yr and 1.5Mt/yr from the 2023 financial year.

Indonesia: Entsorga has dispatched two Spider bridge cranes and two Pelican feeding and dosing systems for the construction of two new solid recovered fuel (SRF) storage, feeding and dosing systems at Indocement Tunggal Prakarsa’s 11.9Mt/yr Citeureup cement plant in Bogor Regency. The systems will have a total capacity of 50t/hr. An advanced supervision system will monitor and control their 24-hour operation. The Italy-based supplier says that both lines are highly automated and will reduce both CO₂ emissions and fuel consumption.

CEO Francesco Galanzino “The systems will help the cement plant to maintain its 2030 sustainability commitments, in line with the policies of HeidelbergCement who is a real first mover in the path toward sustainability. Such project it is a very important step in a Country where environmental policies are in their early stage.”

Norway: Geminor processed 67% of waste that it handled in 2021 into refuse-derived fuel (RDF) and solid recovered fuel (SRF). The company said that the figure represents a 3% decline from 2020 levels. It handled a total of 1.73Mt of waste in nine European countries in 2021.

CEO Kjetil Vikingstad said “The Covid year 2021 has been another challenging year for the European waste industry in terms of volumes, logistics, transport and varying market mechanisms. The RDF market, in particular, has differed with lower volumes in circulation due to reduced exports from countries such as the UK and Finland. At the same time, other countries - such as Poland, Denmark, and Italy - have experienced growth, which has helped obtain a balance in the market.”

France: Germany-based ThyssenKrupp has won a contract for the installation of a new 4000t/day clinker line at Ciments Calcia’s Airvault cement plant in Poitou-Charentes. The supplier expects the new line to double the plant’s clinker capacity while also reducing its CO₂ emissions. It is intended to replace the two existing lines at the site.

ThyssenKrupp will supply a 1200t/hr double-shaft hammer crusher, a longitudinal blending bed, a 370t/hr Quadropol QMR² 45/23 type vertical roller mill and a 10,000t tangential blending silo to process raw materials for the line. A single-string, five-stage Dopol type cyclone preheater with integral calciner will be supplied that is suitable to use with alternative fuels, with the possibility of conversion to oxyfuel in future. ThyssenKrupp plans to preassemble the preheater, reducing anticipated construction time ‘by several months.’ The plant also includes a Polytrack clinker cooler, a solid recovered fuel (SRF) preparation line and dedusting systems. Commissioning is scheduled for mid-2024.

No value for the project has been disclosed by Ciments Calcia or ThyssenKrupp. However, Ciments Calcia previously announced a proposed investment of Euro300m in January 2021.

UK: Andusia has exported 1.6Mt of refuse-derived fuel (RDF) and solid-recovered fuel (SRF) since its foundation in early 2012. The company said that the waste has not only been diverted from UK landfill but has generated power for people in northern mainland Europe. Exports rose following the lift of Covid-19 trade restrictions. Andusia added that it has since then secured several new contracts.